Interchangeable burrs for crowning different sizes of fret wire.

I could go on and on about fretwork, it too deserves more space than I have dedicated to it here. I’ll just touch on the basics. Fret wire comes either in a coil or in long straight pieces. The coil is okay for softer wire but when it comes toContinue Reading

Inlay work deserves more space than I have devoted to it here, but I’ll go over it a bit. Mac often cuts his own inlay by hand. Unique one of a kind design work can be achieved in this way. If you choose to cut your own inlay use aContinue Reading

Banjo neck front profile layout.

The front profile of the neck represents the available space for playing. It is a good idea to use a pattern or another banjo as a template for this part of the design because the front profile of the banjo neck is an irregular shape. Think of the banjo fingerContinue Reading

The peghead presents an opportunity to show off some creative flair. There are many attractive peghead designs out there and it is easy to come up with your own. Aside from aesthetic opportunities, the peghead has a job to do: it holds the tuning machines. The peghead needs to haveContinue Reading

Because the neck bears against the rim of the banjo a ledge needs to be cut into the neck to allow the tension room to sit down over the rim without running into the neck. I call this ledge the banjo neck heel tension hoop rabbet. It makes a spaceContinue Reading

The banjo neck heel radius is a subtle detail that makes all the difference. Nearly all stringed instruments have the neck attached at an angle. Fiddles, cellos, guitars, and yes, even banjos have a small angle built into the neck/body joint. This small angle allows for adjustment to take place.Continue Reading

Be very sure of your measurements before you drill this hole. It may be helpful to look back at the Dowel Stick post. The dowel stick hole can be drilled either before or after the neck has had its radius cut. It is typically drilled using a jig with theContinue Reading

In the case that the peghead surface of the neck blank is less than 3″ wide, put some ears on the peghead to make it a little wider. The ears are small pieces of wood that are the length of the peghead, the thickness of the peghead, and as wideContinue Reading

Banjo neck reinforcement makes long-term stability and playability much more likely. There are different ways to reinforce a banjo neck. I use 1/8″ thick by 1/2″ wide hot rolled steel bar stock to reinforce my necks. It can be found at most hardware stores. Some builders prefer to use trussContinue Reading